Forged Flanges| Flanges Manufacturer in India

Forged Flanges, Forged Flanges Exporter, Forged Flanges Manufacturer in India, SS Forged Flanges Price, Best Quality Forged Flanges, Carbon Steel Forged Flanges Supplier, Stainless Steel Forged Flanges Stockists in Mumbai, India

Nishra Overseas LLP is a famous manufacturer, supplier, and exporter of Forged Flanges. We offers the highest quality forged flange at competitive costs, with long-lasting characteristics and ISO certification. We produce a large variety of flanges for industrial use and in accordance with international standards. In accordance with the needs and recommendations of our customers, our company manufactures, supplies, and exports forged steel flanges from Mumbai, India, to countries worldwide. These steel forged flanges find application in the gas company, water system, and petroleum industry, among other sectors.

Forged Flanges – IBR and Non-IBR, ANSI B16.5 Forged Flanges, SS SOF Flanges Suppliers in India, Carbon Steel Forged – IBR and Non-IBR Flanges Exporter Supplier, EN1092, ASME B16.5 Slip on Flanges Manufacturers.

These flanges are made of several alloys, including stainless steel, alloy steel, carbon steel, and others. The properties of the forged flanges are determined by the type of material used in their production. Its physical and mechanical properties have been enhanced. Due to the duality in their microstructure, these flanges are composed of stainless steel that is duplex. Additionally, it exhibits qualities including good hardness and toughness, outstanding tensile strength, and very strong corrosion resistance. In addition, the flanges offer exceptional machining and welding qualities.High tensile strength, longevity, and resistance to corrosion are some of these attributes.

The flanges are initially treated with anticorrosion or antirust oil. Galvanization is another option for forged flanges. The galvanized zinc element makes the forged flange more corrosion resistant. Forged flanges are utilized in high-pressure and high-temperature environments because they perform well under these conditions. Pipe and tubing systems make use of these flanges. It is employed in engineering and metalworking to join pumps, valves, pipes, and other equipment so that they function as a cohesive whole. They have the benefit of being able to join many kinds of materials. Additionally, it permits the removal or replacement of necessary components.

We are a Stainless Steel Forged Flange manufacturer in India, and we offer these Inconel Forged Flange, Hastelloy Forged Flange, Monel Forged Flange, Alloy 20 Forged Flange, Aluminium Forged Flange, Nickel Forged Flange, Duplex Forged Flange, Super Duplex Forged Flange, Incoloy Forged Flange, Copper Forged Flange, Copper Nickel Forged Flange, Brass Forged Flange, 254 Smo Forged Flange, and Titanium Forged Flange in all standards that are common in the world.

Forged Flanges Specification

Size	1/2" (15 NB) to 48" (1200NB)
Standards	ANSI B16.5, ANSI B16.47 Series A & B, MSS SP44, ASA, API-605, AWWA, Custom Drawings
Pressure Ratings	Class 150, Class 300, Class 400, Class 600, Class 900, Class1500, Class 2500 \| PN6, PN10, PN16, PN25, PN40, PN64 etc.
Carbon Steel Slip On Flanges/ SORF Flanges	ASTM A105/A105N, A350 LF1, LF2 CL1/CL2, LF3 CL1/CL2, A694 F42, F46, F48, F50, F52, F56, F60, F65, F70, A516.60, 65, 70 (Spectacle Blind Flange, Spacer Ring/Spade Flange), Steel RST37.2, C22.8
Stainless Steel Slip On Flanges/ SORF Flanges	ASTM A182 F202, F304/304L/304H, F316/316L, F316H, F316TI, F310, F321, F904L
Alloy Steel Slip On Flanges/ SORF Flanges	ASTM A182 F1, F5, F9, F11, F22, F91
Special Alloy Slip On Flanges/ SORF Flanges	Duplex, Super Duplex, Nickel Alloys
Flange Type	Flate Face (FF), Raised Face (RF), Ring Type Joint (RTJ)
Coating/Surface Treatment	Oil Black Paint, Anti-rust Paint, Zinc Plated, Yellow Transparent, Cold and Hot Dip Galvanized Socket Weld Flange
Value Added Services	CNC Machining, Customised Flanges

Dimensions of Forged Flanges

Flange Dimensions — Class 150 and Class 300
Nom Pipe Size	CLASS 150							CLASS 300
	O	C*	Y*			Bolt Circle	No. And Size Holes	O	C*	Y*			Bolt Circle	No. And Size Holes
	O	C*	Weld Neck	Slip-On Thrd. Socket	Lap Joint	Bolt Circle	No. And Size Holes	O	C*	Weld Neck	Slip-On Thrd. Socket	Lap Joint	Bolt Circle	No. And Size Holes
1/2	3.50	0.44	1.88	0.62	0.62	2.38	4/0.62	3.75	0.56	2.06	0.88	0.88	2.62	4/0.62
3/4	3.88	0.50	2.06	0.62	0.62	2.75	4/0.62	4.62	0.62	2.25	1.00	1.00	3.25	4/0.75
1	4.25	0.56	2.19	0.69	0.69	3.12	4/0.62	4.88	0.69	2.44	1.06	1.06	3.50	4/0.75
1 1/4	4.62	0.62	2.25	0.81	0.81	3.50	4/0.62	5.25	0.75	2.56	1.06	1.06	3.88	4/0.75
1 1/2	5.00	0.69	2.44	0.88	0.88	3.88	4/0.62	6.12	0.81	2.69	1.19	1.19	4.50	4/0.88
2	6.00	0.75	2.50	1.00	1.00	4.75	4/0.75	6.50	0.88	2.75	1.31	1.31	5.00	8/0.75
2 1/2	7.00	0.88	2.75	1.12	1.12	5.50	4/0.75	7.50	1.00	3.00	1.50	1.50	5.88	8/0.88
3	7.50	0.94	2.75	1.19	1.19	6.00	4/0.75	8.25	1.12	3.12	1.69	1.69	6.62	8/0.88
3 1/2	8.50	0.94	2.81	1.25	1.25	7.00	8/0.75	9.00	1.19	3.19	1.75	1.75	7.25	8/0.88
4	9.00	0.94	3.00	1.31	1.31	7.50	8/0.75	10.00	1.25	3.38	1.88	1.88	7.88	8/0.88
5	10.00	0.94	3.50	1.44	1.44	8.50	8/0.88	11.00	1.38	3.88	2.00	2.00	9.25	8/0.88
6	11.00	1.00	3.50	1.56	1.56	9.50	8/0.88	12.50	1.44	3.88	2.06	2.06	10.62	12/0.88
8	13.50	1.12	4.00	1.75	1.75	11.75	8/0.88	15.00	1.62	4.38	2.44	2.44	13.00	12/1.00
10	16.00	1.19	4.00	1.94	1.94	14.25	12/1.00	17.50	1.88	4.62	2.62	3.75	15.25	16/1.12
12	19.00	1.25	4.50	2.19	2.19	17.00	12/1.00	20.50	2.00	5.12	2.88	4.00	17.75	16/1.25
14	21.00	1.38	5.00	2.25	3.12	18.75	12/1.12	23.00	2.12	5.62	3.00	4.38	20.25	20/1.25
16	23.50	1.44	5.00	2.50	3.44	21.25	16/1.12	25.25	2.25	5.75	3.25	4.75	22.50	20/1.38
18	25.00	1.56	5.50	2.69	3.81	22.75	16/1.25	28.00	2.38	6.25	3.50	5.12	24.75	24/1.38
20	27.50	1.69	5.69	2.88	4.06	25.00	20/1.25	30.50	2.50	6.38	3.75	5.50	27.00	24/1.38
24	32.00	1.88	6.00	3.25	4.38	29.50	20/1.38	36.00	2.75	6.62	4.19	6.00	32.00	24/1.62

Forged Steel Flange Advantages

Good pressure resistance
Good temperature resistance
Excellent durability
Easy for installation

Uses of Forged Steel Flanges:

Forged flanges contain lower carbon content than cast iron flanges, making them less prone to rusting.
Its mechanical qualities are superior to cast flanges due to its streamline design and compact construction.
If the forging process is wrong, the grain will be big or uneven, resulting in a hardening crack. The cost of a forged steel flange exceeds that of a casting flange.
Forgings can withstand higher shear and tensile forces than castings.
The forging's internal structure is homogeneous, and there are no hazardous faults such as pores or inclusions in the casting.

Types of Forged Flanges

There are several distinct types of stainless steel flanges. Each species satisfies its own unique requirements. For example, long weld neck flanges are affixed to the pipe necks. This flange's welding procedure ensures that its thickness matches the pipe to which it is attached. These flanges are primarily utilized in high-pressure applications. Other flange types include the Weld Neck Ring Flange (WNRF), Slip-On Ring Flange (SORF), Blind Ring Flange (BLRF), Socket Weld Ring Flange (SWRF), Threaded Ring Flange, Lap Joint Ring Flange (LJRF), and Ring Type Joint Flange (RTJF).

Production Process of Forged Flange

Forging normally involves the following procedures: blanking, heating, shaping, and cooling. Forging methods include free forging and die forging operations.

Free forging has poor productivity and a high machining allowance, but the tool is simple and adaptable, making it popular for forging one-piece and small series forgings with basic geometry. Die forging, on the other hand, has the advantages of being simple to operate, high in productivity, mechanization, and automation. Die forgings offer great dimensional accuracy, a small machining allowance, and a more consistent grain structure distribution, which can extend the service life of flange parts.

Forged flanges Applications

Oil and Gas Processing	Dairy and Food Processing
Desalination	Pesticides
Pulp and Paper	Sugar Factory
Energy industries	Power Plants
Ship Building	Fertilizers
Machine Building	Nuclear
Pharmaceuticals	Chemicals
Textile Machinery	Synthetic Fibers
Construction	Modern Architecture
Refinery & Petrochemicals	Water treatment facilities

Forged flanges Marking

Every Standards have clearly requirements for steel flanges’ marking style, usually the marking words include seller’s Logo, buyer’s Logo (OEM), standard number, flange’s type, flange’s pressure, flange’s size, flange’s material, place of origin, heat number and other words for convenient to trace. If the flanges repaired by welding, it must mark on flanges showing this flange repared by welding. If the flange’s dimensions (OD, ID, PCD, Thickness, Holes number, Holes diameter, Tolerance etc) are different with the normal standard, it also must mark on flanges where it is different with normal ones. Another important place is heat number marking, it is the tracing base for every piece flange, and from the heat number we can trace to the beginning of raw material import.

The Marking Style for European Standards Flanges, DIN, UNI, EN 1092-1 norms etc
LOGO, EN 1092-1, TYPE 01, PN16, DN80, 88.9, P265GH, HEAT NUMBER
The Marking Style for ANSI, ASME Standards Flanges, ANSI, ASME, AWWA norms etc LOGO, ASME B16.5, CLASS 150#, SLIP-ON RF, A105, HEAT NUMBER
The Marking Style For JIS, KS norms etc, special with KS Mark
LOGO, JIS B2220, 5K, 80A, SOP, SF440A, HEAT NUMBER, KS MARK
The Marking Style for BS 4504 norms etc
LOGO, BS 4504, WELD NECK, PN40, DN80, RSt37.2, HEAT NUMBER
The Marking Style for GOST 12820, GOST 12821 norms etc
LOGO, GOST 12820, PN1.6MPA, DN80, Q235B, HEAT NUMBER
The Marking Style for SABS 1123, SANS 1123 norms etc
LOGO, SABS 1123, CLASS 4000/3, NB80, A105, HEAT NUMBER

Forged flanges for Shipping, Handling, and Packaging

Carbon Steel Forged flanges and Stainless Steel Socket Weld Flanges are delivered with or without surface protection, as determined by the manufacturer.

The company delivers Forged flanges in standard packaging, without surface protection or end protectors (caps). Special packaging, protective covers, and end protectors (caps) can be agreed upon.